Available Cotton Lots & Stocks
| Lot Name / Variety | Stock (kg) | Price/kg (₹) | Micronaire | Length (mm) | Strength (g/tex) | Trash % |
|---|
Target Mixing Specifications
Optimal Mix Recipe Found
Avg Cost / kg
-
Predicted CSP
-
Mic: -
Length: - mm
Strength: -
Bale Laydown Breakdown:
Fiber Blend Formulation
Resultant Yarn Properties
Resultant Count (Ne)
-
Tex / Denier
-
Raw Material Cost
-
Estimated CSP: -
Realized Tenacity: - g/tex
Recommended TM: -
Blend Efficiency: 85% (Differential Elongation)
Multi-Mill Daily Production Comparison
Standardizes counts to 40s conversion, calculates SITRA GPS efficiency, and flags high UKG.
Total Daily Production
-
Across all mills
40s Converted Prod
-
Standardized benchmark kg
Fleet Average UKG
-
kWh per kg of yarn
Operational Flags
-
Actionable issues
| Mill / Unit Name | Count Spun | Spindles (Worked / Inst.) | Actual GPS (8h) | SITRA Std GPS | GPS Efficiency | Actual UKG (kWh/kg) | Std UKG | Pneumafil % | Status |
|---|
Flagged Issues & Action Items:
Raw Cotton & Conversion Cost Inputs
Candy = 355.6 kg
Extraction rate
Sale price % of cotton
P&L Contribution & Net Spread
Net Clean Cotton Cost
-
-
Total Conversion Cost
-
Power + Labor + Overheads
Total Cost of Yarn
-
Per kg finished yarn
Net Profit / Margin
-
-
Estimated Daily Net Profit (at 4,500 kg daily production):
-
Spinning Technical Advisor
Defect diagnostics, traveler selection, and SITRA benchmarks.
Spinning Copilot:
Ask any spinning mill technical question without paying cloud AI subscription fees.
Ask any spinning mill technical question without paying cloud AI subscription fees.
Quality Lab & Test Analyzer
Instant diagnostics for Premier iQ2 Evenness/IPI, Uster Tensojet 5 Tensile/Weavability, and Statex CSP.
Active Report: 6808.pdf
Count: 21.0s Ne
Parsed & Benchmarked
Premier iQ2 / Evenness & Imperfection (IPI) Quality Analysis
Thin (-50%), Thick (+50%), Neps (+200%), CVm%, Hairiness (H), and Fabric Appearance
Status
Count (Ne)
-
CVm %
-
U: -
Thin (-50%)
-
per 1000m
Thick (+50%)
-
per 1000m
Neps (+200%)
-
per 1000m
Total IPI
-
50% Norm: -
Market Grading & Performance
Quality Tier:
-
Fabric Appearance:
-
Pilling Propensity:
-
Root Cause Diagnostics & Machine Corrective Actions
No diagnostics available.
Uster Tensojet 5 / High-Speed Tensile & Weavability Analysis
Tenacity (Rkm), Elongation %, Force CV%, Weak Places / 100km, and Loom Breakage Risk
Status
Tenacity
-
cN/tex (Rkm)
Breaking Force
-
gf / cN
Elongation
-
% at break
Force CV %
-
Tensile variability
Weak Places
-
per 100 km
Uster Tier
-
Global Benchmark
Weavability & Loom Suitability
Suitability:
-
Weavability Flags:
None
Spinning Master Strength Optimization Plan
No actions required.
Statex Lea Count-Strength Product (CSP) Analysis
Actual Count, Breaking Load (lbs), Realized CSP, SITRA Norm comparison, and Count CV%
Status
Nominal vs Actual Ne
-
Deviation: -
Breaking Load
-
lbs
Realized CSP
-
SITRA Benchmark: -
Count CV %
-
Strength CV: -
Draft Gear & Comber Action Items
No actions required.
